Profiling machine TWIN QXA ADVANCED

Robust, compact and versatile machine variant from the SPM series with cassettes populated on both sides for pivoting.

cassette set

roller blades before profile shaping

Sheet metal calculation

Features

QXA60 automated cross-cutting system for cross-cutting after profiling
(motorized swivel +/- 60°)
One-person operation concept with touch control and automatic blade calculation
Motorized roller shear in front of the profiling machine
Pneumatic clutch for feed control
Automatic angle adjustment and saw activation
Infinite width adjustment from 240 mm – 740 mm
Center distance for parallel strips 170 mm – 670 mm
For single-sided throughput, also suitable for tapered and tapered-in strips starting at 65 mm center distance (depending on profile)
low length tolerance of approx. 1 mm – 2 mm
with electrically driven roller shear for automatic cutting
with LS roller knife for longitudinal cutting of parallel strips prior to profiling
Cutting with roller shear, shortest strip length 500 mm
Cutting with QXA60 cross-cutting system, shortest strip length 100 mm

Available in the following variants:

2 x 25 mm double standing seam for profiling double-sided underlap or overlap in a single operation
2 x 25 mm double standing seam with clip relief for profiling double-sided underlap,
or overlap in a single operation
Profile combination of 25 mm double standing seam with and without clip relief
Profile combination of 25 mm and 32 mm double standing seam with and without clip relief

Video

Technical information

Supply voltage	230 V / 50 Hz / 1 phase
Drive power	1.9 kW
Inlet width	240 mm – 740 mm
Center distance	170 mm – 670 mm
Feed height	900 mm
Working speed	max. 11 m/min
Processable materials	Titanium zinc, copper & aluminum up to 0.8 mm Steel sheet (galvanized and coated) up to 0.7 mm Stainless steel up to 0.5 mm
Dimensions (L x W x H)	4,700 mm x 2,300 mm x 1,920 mm
Weight	1,300 kg

Profile information

Dimensions Standing Seam 25 and 32

a) axial dimension

The corresponding strip widths result in the following profile dimension for the profile height 25 mm:

Optional Version for 32 mm standing seam profil height:

b) covering width

During installation, the resulting covering widths must be considered:

Optional Version for 32 mm standing seam profile height:

dimensions standing seam 25 and 32 clip relief

a) axial dimension

The corresponding strip widths result in the following profile dimension fort he profile height 25 mm:

Optional version for 32 mm standing seam profile height:

b) covering width

During installation, the resulting covering widths must be considered:

Optional version for 32 mm standing seam profile height:

System description

Schlebach machines are characterized by the highest precision and user-friendliness. Get to know the folding techniques and backgrounds of the processing of metal.

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Laying

Learn more about laying finished sheets with a Schlebach machine.

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Laying

Learn more about laying finished sheets with a Schlebach machine.

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Accessories

Guideboy

Additional material guide for single-sided profile shaping of panels. The installation of the guideboy on any of the Schlebach profile shaping machine infeed guides requires little effort.

The Guideboy prevents the sheet material from shifting towards the centre of the machine during single-sided profile shaping operations. The required lateral force across the profiling direction may be adjusted by means of the directional angle, as well as an increase of the contact pressure on the sheet metal.

Damage to the material surface is ruled out by the use of high quality pressure rollers with a special rubber coating.

Ribbing Attachment 25mm

Ribbing attachment assembly to shape longitudinal ribs with a width of 25 mm and a depth of approximately 1.1 mm into the visible surface of profiled panels. The ribbing attachment assembly consists of a guide unit, upper and lower ribbing rollers with brackets.

The ribbing attachment assemblies are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface from the panels being profiled. The ribbing attachments are continuously adjustable across the profile shaping direction to ensure that the distance of the ribs that are pressed into the panels may be designed as required.

Note: The profiling of ribs is not possible on conical shapes.

Ribbing Attachment 58mm

Ribbing attachment to shape longitudinal ribs with a width of 58 mm and a depth of approximately 1.1 mm into the visible surface of profiled panels. The ribbing attachment consists of a guide unit, upper and lower ribbing rollers with brackets. The ribbing attachments are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface of the panels being profiled. The ribbing attachments are continuously adjustable across the profile shaping direction.

Note: The profiling of ribs is not possible on conical shapes.

Pencil Ribbing Attachment

Ribbing attachment to shape round ribs with a width of 8 mm and a depth of approximately 2.2 mm into the visible surface of profiled panels. The ribbing attachment consists of a guide unit, upper and lower ribbing rollers with brackets. The ribbing attachments are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface of the panels being profiled. The ribbing attachment are continuously adjustable across the profile shaping direction. This ensures that the distance of the ribs that are pressed into the panels may be adjusted as required.

Note: The profiling of ribs is not possible on conical shapes.

Concave Curving Attachment

Concave curving attachment for the production of concave folded profile panels with a maximum height of 25 mm and a minimum bending radius of 3,000 mm. The concave curving attachment can be attached to the exit area of the profile shaping machine and is suitable for retrofitting. The folded profiles produced by means of the profile shaping machine are automatically fed to the concave curving attachment and bent to the desired radius by adjustable pressure rollers. The concave curving attachment consists of two bending assemblies, one for the side lacking overlap as well as one for the overlapping side of the profile.

Note: Concave curving is only possible at parallel shapes profiled on both sides.

Decoiler AH1250A1

A decoiler for metal coils with a max. weight of 1,000 kg and a max. coil width of 1,250 mm. The decoiler consists of a welded frame and a continuously adjustable mandrel on ball bearings with centre adjustment. The clamping range of the mandrel ranges from a min. of 280 mm to a max. of 530 mm inner coil diameter (optionally up to 650 mm). The manual braking assembly prevents metal coil overtravel. The decoiler is mobile because the decoiler is equipped with four swivelling castors. Extendable supports may be used to clamp the decoiler on site.

Decoiler AH1250K5

A decoiler for metal coils with a max. weight of 5,000 kg and a max. coil width of 1,250 mm. The decoiler consists of an exceptionally stable welded frame and a continuously adjustable mandrel on ball bearings with centre adjustment. The clamping range extends from a min. of 380 mm to a max. of 530 mm inner coil diameter. A standard braking assembly prevents metal coil overtravel.

Decoiler AH-PFL

A decoiler with pneumatic clamping for metal coils with a max. weight of 2,000 kg and a max. coil width of 800 mm. The decoiler consists of a solid, welded base frame, and a pneumatically actuated floating mandrel (6 bar working pressure). Because of the one-sided, floating support, the decoiler may be loaded from the front by a forklift or crane. The clamping range extends from a min. of 380 mm to a max. of 420 mm inner coil diameter. The support plates that are supplied with the unit extend the clamping range of the mandrel from a min. of 480 mm to a max. of 520 mm. The max. permissible outer diameter of the coil is 1,100 mm. A pneumatic brake prevents any overrun of the metal coils. Four pneumatic cylinders can extend the castors when the decoiler must be moved manually. When the castors are retracted, the decoiler is placed on four stands, i.e. it is secured on site against it rolling away.

Decoiler TRANS-ASPO

The TRANS-ASPO uncoiler is for fast and simple holding of 1 t coils. Due to the flying bearing and the manual height adjustment, the coil can be placed on the tensioning mandrel and tensioned manually without additional lifting equipment. The uncoiler is equipped with four travel rollers (two of which with fixing brake), and can therefore be placed easily in front of the working machine.