Special profiling machine of the robust SPM / PMC series for profiling conical shapes directly from the coil with double standing seam with a height of 25 mm or 32 mm, either in standard shape (SPM-KS) or with clip relief (PMC-KS).
Standard double standing seam 25
Standard double standing seam 32
Double standing seam 25 with clip relief
Double standing seam 32 with clip relief
Features
- Robust and suitable for all double standing seam profile applications
- User-friendly special control with touch panel
- Calculation of the position for angled cutting and profiling
- Adjustable for conical panels
- Profiling of conical cutted panels in one run
- Motorized roller shear for cross-cutting
- Infeed width max. 870 mm, infinitely variable
- Maximum angle ± 3°
- Shortest panel length 500 mm (depending on the material)
- Available for standard double standing seam (SPM-KS) or with clip relief (PMC-KS)
- Profile rollers made from high-quality special steel with high level of corrosion and wear protection
- Resilient mounts of the upper profile rollers ensure impression-free and low-wear production of the panels
Assembly
a) Axial Dimension
The corresponding strip widths result in the following profile dimensions for the profile height 25:
Optional version for 32 mm standing seam profile height:
b) Covering Width
During installation, the resulting covering widths must be considered:
Optional version for 32 mm standing seam profile height:
c) Variants
The following profiles can be manufactured on the SPM-KS:
a) Axial Dimension
The corresponding strip widths result in the following profile dimensions for the profile height 25:
Optional version for 32 mm standing seam profile height:
b) Covering Width
During installation, the resulting covering widths must be considered:
Optional version for 32 mm standing seam profile height:
c) Variants
The following profiles can be manufactured on the PMC-KS:
System description
Schlebach machines are characterized by the highest precision and user-friendliness. Get to know the folding techniques and backgrounds of the processing of metal.
Laying
Learn more about laying finished sheets with a Schlebach machine.
Accessories
Guideboy
Additional material guide for single-sided profile shaping of panels. The installation of the guideboy on any of the Schlebach profile shaping machine infeed guides requires little effort.
The Guideboy prevents the sheet material from shifting towards the centre of the machine during single-sided profile shaping operations. The required lateral force across the profiling direction may be adjusted by means of the directional angle, as well as an increase of the contact pressure on the sheet metal.
Damage to the material surface is ruled out by the use of high quality pressure rollers with a special rubber coating.
Ribbing Attachment 25mm
Ribbing attachment assembly to shape longitudinal ribs with a width of 25 mm and a depth of approximately 1.1 mm into the visible surface of profiled panels. The ribbing attachment assembly consists of a guide unit, upper and lower ribbing rollers with brackets.
The ribbing attachment assemblies are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface from the panels being profiled. The ribbing attachments are continuously adjustable across the profile shaping direction to ensure that the distance of the ribs that are pressed into the panels may be designed as required.
Note: The profiling of ribs is not possible on conical shapes.
Ribbing Attachment 58mm
Ribbing attachment to shape longitudinal ribs with a width of 58 mm and a depth of approximately 1.1 mm into the visible surface of profiled panels. The ribbing attachment consists of a guide unit, upper and lower ribbing rollers with brackets. The ribbing attachments are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface of the panels being profiled. The ribbing attachments are continuously adjustable across the profile shaping direction.
Note: The profiling of ribs is not possible on conical shapes.
Pencil Ribbing Attachment
Ribbing attachment to shape round ribs with a width of 8 mm and a depth of approximately 2.2 mm into the visible surface of profiled panels. The ribbing attachment consists of a guide unit, upper and lower ribbing rollers with brackets. The ribbing attachments are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface of the panels being profiled. The ribbing attachment are continuously adjustable across the profile shaping direction. This ensures that the distance of the ribs that are pressed into the panels may be adjusted as required.
Note: The profiling of ribs is not possible on conical shapes.
Concave Curving Attachment
Concave curving attachment for the production of concave folded profile panels with a maximum height of 25 mm and a minimum bending radius of 3000 mm. The concave curving attachment can be attached to the exit area of the profile shaping machine and is suitable for retrofitting. The folded profiles produced by means of the profile shaping machine are automatically fed to the concave curving attachment and bent to the desired radius by adjustable pressure rollers. The concave curving attachment consists of two bending assemblies, one for the side lacking overlap as well as one for the overlapping side of the profile.
Note: Concave curving is only possible at parallel shapes profiled on both sides.
Decoiler AH1250A1
A decoiler for metal coils with a max. weight of 1,000 kg and a max. coil width of 1,250 mm. The decoiler consists of a welded frame and a continuously adjustable mandrel on ball bearings with centre adjustment. The clamping range of the mandrel ranges from a min. of 280 mm to a max. of 530 mm inner coil diameter (optionally up to 650 mm). The manual braking assembly prevents metal coil overtravel. The decoiler is mobile because the decoiler is equipped with four swivelling castors. Extendable supports may be used to clamp the decoiler on site.
Decoiler AH1250K5
A decoiler for metal coils with a max. weight of 5,000 kg and a max. coil width of 1,250 mm. The decoiler consists of an exceptionally stable welded frame and a continuously adjustable mandrel on ball bearings with centre adjustment. The clamping range extends from a min. of 380 mm to a max. of 530 mm inner coil diameter. A standard braking assembly prevents metal coil overtravel.
Decoiler AH-PFL
A decoiler with pneumatic clamping for metal coils with a max. weight of 2,000 kg and a max. coil width of 800 mm. The decoiler consists of a solid, welded base frame, and a pneumatically actuated floating mandrel (6 bar working pressure). Because of the one-sided, floating support, the decoiler may be loaded from the front by a forklift or crane. The clamping range extends from a min. of 380 mm to a max. of 420 mm inner coil diameter. The support plates that are supplied with the unit extend the clamping range of the mandrel from a min. of 480 mm to a max. of 520 mm. The max. permissible outer diameter of the coil is 1,100 mm. A pneumatic brake prevents any overrun of the metal coils. Four pneumatic cylinders can extend the castors when the decoiler must be moved manually. When the castors are retracted, the decoiler is placed on four stands, i.e. it is secured on site against it rolling away.
Decoiler TRANS-ASPO
The TRANS-ASPO uncoiler is for fast and simple holding of 1t coils. Due to the flying bearing and the manual height adjustment, the coil can be placed on the tensioning mandrel and tensioned manually without additional lifting equipment. The uncoiler is equipped with four travel rollers (two of which with fixing brake), and can therefore be placed easily in front of the working machine.