Guideboy

Guideboy

Additional material guide for single-sided profile shaping of panels. The installation of the guideboy on any of the Schlebach profile shaping machine infeed guides requires little effort.

The Guideboy prevents the sheet material from shifting towards the centre of the machine during single-sided profile shaping operations. The required lateral force across the profiling direction may be adjusted by means of the directional angle, as well as an increase of the contact pressure on the sheet metal.

Damage to the material surface is ruled out by the use of high quality pressure rollers with a special rubber coating.

Slitting device LS

Slitting device LS

Slitting device for burr-free slitting of coil material before profile shaping. The LS can save time, especially when long standing seam sheets are being profiled from existing coil widths. This will also dramatically reduce the variety of coil widths that have to be carried in stock, which also results in a reduction in storage costs.

The cutting head is adjustable across the profiling direction to permit edge trimming of the infeed material to the required width. The blades of the cutting head are made of high quality tool steel to provide maximum service life. Because of the maintenance-friendly design, the cutting discs may be replaced or reground with very little effort when they have worn down.

Concave curving attachment

Concave curving attachment

Concave curving attachment for the production of concave folded profile panels with a maximum height of 25 mm and a minimum bending radius of 3000 mm. The concave curving attachment is attached to the exit area of the profiling machine and is suitable for retrofitting. The folded profiles produced by means of the profiing machine is automatically fed to the concave curving attachment and bent to the desired radius by adjustable pressure rollers. The concave curving attachment consists of two bending assemblies, one for the side lacking overlap as well as one for the overlapping side of the profile.

Note: Concave curving is only possible at parallel profiled shapes.

Ribbing attachment 25 mm

Ribbing attachment 25 mm

Ribbing attachment to shape longitudinal ribs with a width of 25 mm and a depth of approx. 1.1 mm into the visible surface of profiled panels. The ribbing attachment consists of a guide unit, upper and lower ribbing rollers with brackets. The ribbing attachments are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface of the panels being profiled. The ribbing attachments are continuously adjustable across the profile shaping direction. This ensures that the distance of the ribs that are pressed into the panels may be adjusted as required.

Note: The profiling of ribs is not possible on conical shapes.

Ribbing attachment 58 mm

Ribbing attachment 58 mm

Ribbing attachment to shape longitudinal ribs with a width of 58 mm and a depth of approx. 1.1 mm into the visible surface of profiled panels. The ribbing attachment consists of a guide unit, upper and lower ribbing rollers with brackets. The ribbing attachments are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface of the panels being profiled. The ribbing attachments  are continuously adjustable across the profile shaping direction.

Note: The profiling of ribs is not possible on conical shapes.

Pencil ribbing attachment

Pencil Ribbing Attachment

Ribbing attachment to shape round ribs with a width of 8 mm and a depth of approximately 2.2 mm into the visible surface of profiled panels. The ribbing attachment consists of a guide unit, upper and lower ribbing rollers with brackets. The ribbing attachments are equipped with high-quality ribbing rollers on ball-bearings to ensure maximum protection of the surface of the panels being profiled. The ribbing attachments are continuously adjustable across the profile shaping direction. This ensures that the distance of the ribs that are pressed into the panels may be adjusted as required.

Note: The profiling of ribs is not possible on conical shapes.

Striation unit

Striation unit

A striation unit to create small vertical striations with a width of 20 mm and an adjustable depth of 1 - 3 mm. The distance between the individual striation is at least 50 mm. The striation unit consists of a guiding unit as well as four upper and five lower striation rollers. Striation units are equipped with high-quality ball-bearing striation rollers that provide maximum protection to the surface of the profiled plates. The striation unit is continuously adjustable perpendicular to the profiling direction. This means that the distance between the striations that are impregnated into the plates is variable.

Note: The profiling of striations is not possible on conical shapes.

Perforation unit

Perforating unit

A perforation device to perforate the visible area of profiled panels of Soffit-panels or reveal panels. The purpose of perforation these panels are for example to provide rear ventilation or sound proofing on facades or ceiling coverings. Depending on the width of the profiled panel, either one or two perforations with 4 perforation rows each may be applied to the panels. The perforation unit is flanged to the exit area of the QUADRO profile shaping machine. Two powered perforation units with 4 perforation rows are mounted on a sturdy welded frame. The unit is driven by a chain which is connected to the last station of the profiling cassette. The perforation tools are made of wear-resistant tool steel. The perforation unit is also suitable for retrofitting.

Note: The perforating of conical shapes is not possible.

V-ribbing and perforation unit

V-ribbing and perforation

A perforation device to perforate and/or apply a V-rib to the visible area of profiled panels of Soffit-panels or reveal panels. The purpose of perforation these panels are for example to provide rear ventilation or sound proofing on facades or ceiling coverings. The V-ribbing provides the visible surface with optical divisions. Depending on the width of the profiled panel, either one or two perforations with 4 perforation rows each may be applied to the panels. The perforations may be combined with one or two V-ribs. Alternatively, the V-rib may be used without perforations. The unit is flanged to the exit area of the Quadro profiling machine. Two powered perforation units with 4 perforation rows and two V-ribs are mounted on a sturdy welded frame. The unit is driven by a chain which is connected to the last station of the profiling cassette. The perforation tools are made of wear-resistant tool steel. The V-ribs made ​​of high quality steel surface treated special steel. The unit is also suitable for retrofitting.

Note: The perforating and/or profiling of V-ribs of conical shapes is not possible.

Punch for Soffit-panels

Punch Soffit-panels

Soffit-panel punch to cut slots into the mounting bracket during profiling. A rotating punch that is driven by the material feeder cuts evenly spaced 4.4 x 12 mm oblong holes at intervals of approx. 56 mm into the bracket.

Punch for wall panels

Punch for wall panels

Wall-panel punch to cut slots into the mounting bracket during profiling. A rotating punch that is driven by the material feeder cuts evenly spaced 4.4 x 12 mm oblong holes at intervals of approx. 56 mm into the bracket.

Cross-cutting assembly QA60

Cross-cutting assembly QA60

Cross-cutting assembly for oblique cuts on profiled panels is made of non-ferrous metals. The assembly consists of a stable welded base frame, a swivelling table with carriage and a high-quality circular saw made by Bosch that is supplied with special blades for copper (type SBC with a hard chrome finish) or alternatively aluminium and titanium zinc (type SBS with steam-treated surface). The cutting angle across the profile shaping direction is continuously adjustable from 0° to ±60°. The connecting components required to flange the assembly to a profile shaping machine are delivered with the QA. The cross-cutting assembly can be installed after the profile shaping unit of different profile shaping machines. The existing length measuring device may be used.

Segment knife cutting unit SMTE25

Segmenting knife cutting unit SMTE25

The motor-driven cutting unit for standing seam profiles for height 25 mm is installed downstream from the QUADRO profiling machine. The cutting unit is programmed and integrated into the process using the control system of the profiling machine. The cutting guide is set using the width adjustment system of the profiling machine.

Using the cutting unit, it is possible to cut even short profile cladding panels starting at 100 mm without flash or twisting.

Oblique cutting system STA

Oblique cutting system STA

The STA unit is flanged to the exit area of the QUADRO profile shaping machine. After the profile shaping process and when the lateral profiling areas having been notched by an AK – QUAD, profiled panels may be cut at an angle ranging from 0° to ±60°. The Quadro machine controller calculates the eventual cutting position using the programmed profile parameters. When the desired length is reached, the machine controller will stop the QUADRO's profiling process. The operator adjusts the cutting unit for the required angle. Now the profile plate is clamped to the supporting table of the cutting unit by means of the manual hold-down device, then it is cut with the manual roller shear.

Processable materials:

Ferrous metals (≤ 400N/ mm²) 0.5 mm – 0.7 mm

Stainless steel (≤ 700N/ mm²) 0.4 mm – 0.5 mm

Non-ferrous metals (≤ 700N/ mm²) 0.6 mm – 0.8 mm

Dimensions (L x W x H):

1,700 mm x 2,100 mm x 1,300 mm

Weight:

285 kg

Oblique cutting system STA-M

Oblique cutting system STA–M

The STA-M unit is flanged to the exit area of the QUADRO profile shaping machine. After the profile shaping process and when the lateral profiling areas having been notched by an AK – QUAD, profiled panels may be cut at an angle ranging from 0° to ±60°. The Quadro machine controller calculates the eventual cutting position using the programmed profile parameters. When the desired length is reached, the machine controller will stop the QUADRO’s profiling process. The operator adjusts the cutting unit for the required angle. Now the profile plate is clamped to the supporting table of the cutting unit by means of the manual hold-down device, then it is cut with the motorised roller shear by the operator pressing a button.

Processable materials:

Ferrous metals (≤ 400N/ mm²) 0.5 mm – 0.7 mm

Stainless steel (≤ 700N/ mm²) 0.4 mm – 0.5 mm

Non-ferrous metals (≤ 700N/ mm²) 0.6 mm – 0.8 mm

Dimensions (L x W x H):

1,700 mm x 2,100 mm x 1,300 mm

Weight:

315 kg

Electrohydraulic notching unit AK-QUAD

Electrohydraulic notching unit AK-QUAD

Electrohydraulic notching unit AK-QUAD that is designed as an independent unit that is flanged on the QUADRO series of profile shaping machines or the special notching units to produce rhombic shapes, shingles or tiles. The notching unit is installed in front of the QUADRO profile shaping machine or it may be operated by means of an independent controller. The controller of the profiling system is programmed to support the notching sequence for the integration into the production process. The required tool holders along with the hydraulic equipment are installed on an additional unit that is connected to the QUADRO control unit.

The basic set includes a tool kit to notch Soffit panels (reveal panels). Tool kits are interchangeable and other types are available for specific shapes and profiles. We can produce tools to customer specifications. Available cut-out dimensions are 30 x 100 mm, 40 x 100 mm and 50 x 100 mm. The AK-QUAD can also be used as a standalone notching unit. With the appropriate tooling, the unit can cater for applications producing rhombic shapes, shingles or tiles.

Electrohydraulic notching unit AK-QUAD 4

Electrohydraulic notching unit AK-QUAD 4

Electrohydraulic notching unit AK-QUAD 4 that is designed as an independent unit that is flanged on the QUADRO series of profile shaping machines or special notching units to produce rhombic shapes, shingles or tiles. The notching unit is installed in front of the QUADRO profile shaping machine or it may be operated by means of an independent controller. The controller of the profiling system is programmed to support the notching sequence for the integration into the production process. The required 4 tool holders along with the hydraulic equipment are installed on an additional unit that is connected to the QUADRO control unit.

The 4 tool carriers can be utilised to produce notches on edge folds and 90° corner folds in a single pass.

The basic set includes a tool kit to notch Soffit panels (reveal panels). This consists of a set of tools to produce notches for edge folds, and a second set of tools to notch 90° corner folds. Tool kits are interchangeable and other types are available for specific shapes and profiles. We can produce tools to customer specifications. Available cut-out dimensions are 30 x 100 mm, 40 x 100 mm and 50 x 100 mm. The AK-QUAD can also be used as a standalone notching unit. With the appropriate tooling, the unit can cater for applications producing rhombic shapes, shingles or tiles.

Bending station UKST

Bending station UKST

The electro-hydraulic bending station is installed downstream from the QUADRO profiling machine. The bending sequence is programmed and integrated into the automated process using the control system of the profiling machine.
In addition, the bending station is equipped with its own control system and can therefore also be used independently for other bending processes such as rhombuses, façade clapboards/shingles, and coffers.

Foil laminating machine FBM

Foil laminating machine FBM

To bond acoustic barriers or insulating film as well as felt rolls to the plates during the profile shaping operation. The foil laminating system is compatible with the Schlebach profile shaping machines of the type SPM/PMC/SPA/PAC/QUADRO. The foil / felt material that must be bonded is clamped to a mandrel. With the help of a fork lift truck, the FBM may be loaded with the required rolls from the side. A built-in edge control system ensures smooth unwinding of the material with simultaneous precise bonding of the foil / felt to the bottom of the sheet metal. The pressure rollers mounted at the front apply the foil / felt material without bubbles. During bonding process, the protective foil on adhesive side of the foil / felt material is removed automatically and simultaneously wound on to a separate shaft.

Foil roller widths that may be processed: 150 mm – 730 mm

Max. Foil roller diameter: 280 mm

Inner / clamping diameter: 76 mm

Working height: 890 mm

Terminal voltage: 230 V / 50 Hz / 1 Ph.

Dimensions (L x W x H): 1750 mm / 1720 mm / 1150 mm

Weight: 700 kg

Suitable for the following materials:

Non-ferrous metals to 0.8 mm

Sheet steel up to 0.7 mm

Stainless steel up to 0.5 mm

Decoiler AH1250A1

Decoiler AH1250A1

A decoiler for metal coils with a max. weight of 1,000 kg and a max. coil width of 1,250 mm. The decoiler consists of a welded frame and a continuously adjustable mandrel on ball bearings with centre adjustment. The clamping range of the mandrel ranges from a min. of 280 mm to a max. of 530 mm inner coil diameter (optionally up to 650 mm). The manual braking assembly prevents metal coil overtravel. The decoiler is mobile because the decoiler is equipped with four swivelling castors. Extendable supports may be used to clamp the decoiler on site.

Decoiler AH1250K5

Decoiler AH1250K5

A decoiler for metal coils with a max. weight of 5,000 kg and a max. coil width of 1,250 mm. The decoiler consists of an exceptionally stable welded frame and a continuously adjustable mandrel on ball bearings with centre adjustment. The clamping range extends from a min. of 380 mm to a max. of 530 mm inner coil diameter. A standard braking assembly prevents metal coil overtravel.

Decoiler AH-PFL

Decoiler AH-PFL

A decoiler with pneumatic clamping for metal coils with a max. weight of 2,000 kg and a max. coil width of 800 mm. The decoiler consists of a solid, welded base frame, and a pneumatically actuated floating mandrel (6 bar working pressure). Because of the one-sided, floating support, the decoiler may be loaded from the front by a forklift or crane. The clamping range extends from a min. of 380 mm to a max. of 420 mm inner coil diameter. The support plates that are supplied with the unit extend the clamping range of the mandrel from a min. of 480 mm to a max. of 520 mm. The max. permissible outer diameter of the coil is 1,100 mm. A pneumatic brake prevents any overrun of the metal coils. Four pneumatic cylinders can extend the castors when the decoiler must be moved manually. When the castors are retracted, the decoiler is placed on four stands, i.e. it is secured on site against it rolling away.

Decoiler TRANS-ASPO

Uncoiler TRANS-ASPO

The TRANS-ASPO uncoiler is for fast and simple holding of 1t coils. Due to the flying bearing and the manual height adjustment, the coil can be placed on the tensioning mandrel and tensioned manually without additional lifting equipment. The uncoiler is equipped with four travel rollers (two of which with fixing brake), and can therefore be placed easily in front of the working machine.